Solid Recovered Fuel Pelletizer ARM-series
It is suitable for plastic bags, kitchen waste, waste plastic films, organic fertilizers, etc. after sorting domestic waste, with a moisture content of less than 20%.
The output will be affected by the size of the raw material, material composition, plate hole size, front-end process connection, etc.
Ring Die Pelletizer Purpose
Ring Die Pelletizer is mainly used to convert various granular raw materials or mixtures into high-quality, high-density granular products. Its equipment can process granulation of plastic bags, paper, kitchen waste, waste plastic films, organic fertilizers, etc. with a moisture content of less than 20% after screening of domestic waste. The output will be affected by the size of the raw materials, material composition, the size of the plate hole diameter, the connection of the front-end process, etc. affect the production capacity. These granular products can be used in different fields. The uses of Ring Die Pelletizer are as follows:
1.Biomass energy production: Ring Die Pelletizer can convert biomass raw materials such as wood chips, rice husks, peanut shells, etc. into biomass pellet fuel, which can be used for biomass power generation, heating and industrial heat energy production...etc.
2.Animal feed production: The Ring Die Pelletizer can make animal feed raw materials with different ingredients, such as grains, fish meal, soybean meal, etc., into uniform and nutritious feed pellets for consumption by poultry, livestock, fish and aquatic animals.
3.Organic fertilizer manufacturing: Ring Die Pelletizer can convert organic waste, animal and plant residues, etc. into organic fertilizer granules for agriculture and gardening.
4.Manufacturing of wood pellet products: The Ring Die Pelletizer can turn wood raw materials such as wood chips into pellets for the production of wood chip boards, wood pellet fuel, etc.
5.Energy substitutes: The Ring Die Pelletizer can convert waste and by-products into energy substitutes, such as waste pellet fuel, waste paper pellet fuel, etc.
6.Food processing: Some food processing industries can use Ring Die Pelletizer to make food raw materials into granules, such as biscuits, cereal granules, etc.
7.Chemical and pharmaceutical industries: Some chemical and pharmaceutical industries may use Ring Die Pelletizer to form chemical substances into granular form for easy storage and transportation.
8.Granulation testing and research: Ring Die Pelletizers are often used for pelletization testing of different raw materials to study optimal process parameters and product quality.
Ring Die Pelletizers are used in a wide range of fields, including biomass energy, feed production, organic fertilizer manufacturing, wood pellet products, and energy substitution. They can handle many different types of raw materials and have multiple application values.
Ring Die Pelletizer working principle
Ring Die Pelletizer is a kind of pelletization equipment. Its working principle is to compress raw materials by rolling and extruding simultaneously to form high-density granular products. The following is the basic working principles of the Ring Die Pelletizer:
1.Feeding and conveying: The raw materials are quantitatively put into the feeding system of the Ring Die Pelletizer, usually fed by a screw conveyor or belt conveyor or other feeding mechanism to ensure that the raw materials enter the ring die feed hopper evenly.
2.Feed material and die chamber: The feed hopper is where the raw materials enter, while the die chamber is where the raw materials are rolled and extruded. The die chamber is surrounded by a ring-shaped mold (called a ring die) Each ring mold has multiple holes, and the hole size can be customized according to different materials, so multiple particles can be manufactured at the same time.
3.Rolling and extrusion: The raw materials are rolled and squeezed in the die chamber. The rotation of the rollers causes the raw materials to gradually compress and form granules in the holes of the ring die. At the same time, the rollers in the ring die also continuously participate in the rolling process. The pressing process ensures that the raw materials are evenly distributed and tightly combined.
4.Heat and lubrication: During the rolling process, the temperature of the raw materials will increase due to pressure and friction. At this time, the temperature must also be controlled to prevent excessive temperature from causing particle deterioration or smoldering. In addition, some ring mold granulation processes uses some lubricants or binders to increase the binding force of the particles during the process.
5.Particle formation: Under the action of rolling and extrusion, the raw materials gradually form high-density particles, which are discharged from the holes of the ring die.
6.Cutting and cooling: Some Ring Die Pelletizer has a granule cutting device that can adjust the length as required. The particles then cool in the air, making them stronger and denser.
7.Collection and packaging: The formed granules are collected and packaged for storage and transportation.
The working principle of the Ring Die Pelletizer is to form high-quality granular products under high pressure by rolling and extruding raw materials, using the function of the die holes. This working principle makes the Ring Die Pelletizer an important granulation tool in the fields of biomass energy, feed production, organic fertilizers and other fields.
Ring Die Pelletizer Advantage
Ring Die Pelletizer has many advantages, making it an important equipment in the field of granulation. The following are the main advantages of Ring Die Pelletizer:
1.High output: Ring Die Pelletizers usually have the characteristics of high output and can manufacture a large amount of pellet products in a relatively short period of time, improving production efficiency.
2.Uniformity: The rolling and extrusion process of the Ring Die Pelletizer makes the raw materials evenly distributed in the pellets, ensuring the consistency and quality of the product.
3.High-quality pellets: Ring Die Pelletizer can produce high-quality, high-density pellet products suitable for a variety of different applications, such as energy, feed, fertilizer, etc.
4.Adjustability: The operating parameters of the Ring Die Pelletizer can be adjusted to meet different raw material and product requirements, including particle size, length, hardness, density, etc.
5.Energy saving: Ring Die Pelletizers usually have efficient power systems and reducer transmission mechanisms, which can effectively save energy consumption.
6.Multifunctional: The Ring Die Pelletizer can adapt to many different types of raw materials, from biomass, feed, organic waste to chemical substances... etc., and has a variety of applications.
7.Environmental protection: The use of Ring Die Pelletizer can convert waste into useful products, thereby reducing waste disposal and emissions, which is beneficial to environmental protection.
8.Easy to operate: The operation of the Ring Die Pelletizer is relatively simple, suitable for different operators, and usually has an automated and systematic control system.
9.Long life: Ring Die Pelletizer are usually made of high-quality steel and have a long service life after exquisite manufacturing processes.
10.Low cost: Compared with other granulation methods, Ring Die Pelletizers usually have lower production costs, especially in large-scale production, which is more advantageous.
Ring Die Pelletizer has many advantages such as high efficiency, high quality and multi-function in the field of pellet, and is suitable for the production needs of many different products.
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ARM-560
- Horsepower:90KW+2.2KW
- Number of pressure rollers:2pcs
- Ring die inner diameter:560mm
- Pressure plate hole diameter:4-14mm
- Workload:400-800kg/hr(Increase or decrease depending on material)
- Machine weight:6000kgs
- Mechanical Dimensions:2300x1350x1950mm
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ARM-700
- Horsepower:160KW+2.2KW
- Number of pressure rollers:2pcs
- Ring die inner diameter:700mm
- Pressure plate hole diameter:4-14mm
- Workload:800-1200kg/hr(Increase or decrease depending on material)
- Machine weight:7500kgs
- Mechanical Dimensions:2400x1400x2000mm
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ARM-850
- Horsepower:220KW+3KW
- Number of pressure rollers:3pcs
- Ring die inner diameter:850mm
- Pressure plate hole diameter:4-14mm
- Workload:1200-2000kg/hr(Increase or decrease depending on material)
- Machine weight:9500kgs
- Mechanical Dimensions:2500x1550x2350mm